In-Production Inspection / SPC

Practical experience has shown that causes of failure in a large-scale series production are hard to trace in retrospect. Furthermore, they can cause high costs due to lost working time and wasted materials. In-production inspection is your guarantee for an effective quality assurance during production. Whether individual manufacture or classic large-scale production, or anything in between: With our in-production inspection tool, you can plan and execute all your inspection processes intuitively and practically. Monitor product quality and control production processes using lot inspections, inspection charts or statistical process control (SPC).

Icon: In-Production Inspection - Save Time and Resources
Save Time and Resources through optimally planned inspection processes
Icon: In-Production Inspection - Convenient Import
Convenient Import of inspection characteristics and measured values
Icon: In-Production Inspection - Support of Relevant Requirements
Support of Relevant Requirements such as regulations, standards und customer requirements
Preview of the "In-production Inspection" module in the QM software BabtecQ

Detect and Eliminate Causes of Failure at an Early Stage

Efficient Planning, Performance and Evaluation of In-Production Inspections

With its comprehensive features, BabtecQ helps you to monitor machine and process capabilities. Clearly structured inspection processes and visual support enable the user-friendly execution of in-production inspections. 

In the inspection plan, you have the option of planning your inspection specifically with regard to due date and inspection scope. Decide for yourself whether you want to sever your SPC inspection order based on the number of units or on a specific point in time, or whether inspection results should be recorded part-related or characteristic-related. For adjustments to your inspection plan after approval, older inspection plan versions won't be lost. With the help of the inspection plan management, you can revert to earlier versions of your inspection plans and thus also track adjustments at any time in retrospect.

Based on an SPC inspection order, you perform your production inspection. During data recording, you are informed by temporary statistical indicators, e.g. to detect trends or process deviations at an early stage. For detailed analysis and verification of process capabilities for your customers, you have access to an extensive library of statistical analyses and reports.

Features & Functions

CAD Drawings
In-production inspection / SPC in the QM software BabtecQ: Import of characteristics

Transfer of Inspection Characteristics from CAD Drawings

You can derive new inspection characteristics directly from a stamped CAD drawing at the push of a button and then add the required methods for inspection and monitoring. As a result, the inspection characteristics always have a clear reference to the drawing, and the CAD drawing is available to you at all times even while the inspection plan is being processed. If a subsequent drawing change also affects specifications for quality-relevant characteristics, you will be informed by the software and can easily and safely update the affected and already defined inspection characteristics in your inspection plans.

Integration

Integration with Data Transfer from Other Modules

Benefit from the integrated BabtecQ software solution when planning, performing and evaluating the in-production inspection: If control plans have already been created in BabtecQ as part of the product planning processes, you can use them directly for planning the in-production inspection. In this way, you can transfer inspection-relevant product and process characteristics from the control plans to your inspection plans at the push of a button. If the control plan is changed, the software automatically informs you and, if desired, clearly compares the changes between the control plan and the inspection plan. In this way, the data basis between the control plan and the inspection plan remains consistent and the respective changes are traceable for all parties involved.

Simulation
In-production inspection / SPC in the QM software BabtecQ: Simulation

Simulation of Inspection Sequences

With “In-Production Inspection / SPC”, you can play it safe by simulating the defined inspection sequence in advance. This gives you the option of adapting it easily if necessary. Characteristic changes, inspection intervals per characteristic or the entry of characteristic-related information can be identified with the help of the software and the knowledge gained can be used for the further inspection process.

Measuring Equipment

Convenient Import of Measured Values

An enormous number of measured values are regularly processed in the course of in-production inspection. In BabtecQ, you can import values in the standardized Q-DAS or freely selected data format at the push of a button instead of entering them manually with much effort. Alternatively, you can transfer measured values from your digital inspection equipment and measuring machines directly into the software in order to use the values for in-production inspection. Input errors when transferring the individual values are thus effectively avoided.

Sampling

Sampling Inspections Including Dynamic Inspection Sampling

Sampling inspections with configurable scopes and frequencies simplify in-production inspection and conserve your resources. Automatic inspection dynamization based on sampling schemes helps you to effectively reduce your efforts for extensive quality inspections.

SPC Evaluation
In-production inspection / SPC in the Qm software BabtecQ: Evaluation

SPC Evaluation

BabtecQ offers you analysis tools to determine distributions and to configure confidence intervals as well as methods of calculation for determining the process capabilities according to DIN ISO 22514-2. For the analysis and verification of the process capability for your customers, you can access an extensive library of statistical analyses and reports. The results are then displayed in a convenient way using control charts, histograms, probability networks or inspection cards.

CAD Drawings
Integration
Simulation
Measuring Equipment
Sampling
SPC Evaluation

Transfer of Inspection Characteristics from CAD Drawings

You can derive new inspection characteristics directly from a stamped CAD drawing at the push of a button and then add the required methods for inspection and monitoring. As a result, the inspection characteristics always have a clear reference to the drawing, and the CAD drawing is available to you at all times even while the inspection plan is being processed. If a subsequent drawing change also affects specifications for quality-relevant characteristics, you will be informed by the software and can easily and safely update the affected and already defined inspection characteristics in your inspection plans.

Integration with Data Transfer from Other Modules

Benefit from the integrated BabtecQ software solution when planning, performing and evaluating the in-production inspection: If control plans have already been created in BabtecQ as part of the product planning processes, you can use them directly for planning the in-production inspection. In this way, you can transfer inspection-relevant product and process characteristics from the control plans to your inspection plans at the push of a button. If the control plan is changed, the software automatically informs you and, if desired, clearly compares the changes between the control plan and the inspection plan. In this way, the data basis between the control plan and the inspection plan remains consistent and the respective changes are traceable for all parties involved.

Simulation of Inspection Sequences

With “In-Production Inspection / SPC”, you can play it safe by simulating the defined inspection sequence in advance. This gives you the option of adapting it easily if necessary. Characteristic changes, inspection intervals per characteristic or the entry of characteristic-related information can be identified with the help of the software and the knowledge gained can be used for the further inspection process.

Convenient Import of Measured Values

An enormous number of measured values are regularly processed in the course of in-production inspection. In BabtecQ, you can import values in the standardized Q-DAS or freely selected data format at the push of a button instead of entering them manually with much effort. Alternatively, you can transfer measured values from your digital inspection equipment and measuring machines directly into the software in order to use the values for in-production inspection. Input errors when transferring the individual values are thus effectively avoided.

Sampling Inspections Including Dynamic Inspection Sampling

Sampling inspections with configurable scopes and frequencies simplify in-production inspection and conserve your resources. Automatic inspection dynamization based on sampling schemes helps you to effectively reduce your efforts for extensive quality inspections.

SPC Evaluation

BabtecQ offers you analysis tools to determine distributions and to configure confidence intervals as well as methods of calculation for determining the process capabilities according to DIN ISO 22514-2. For the analysis and verification of the process capability for your customers, you can access an extensive library of statistical analyses and reports. The results are then displayed in a convenient way using control charts, histograms, probability networks or inspection cards.

Looks Good So Far?

Then take the opportunity and secure a non-binding presentation appointment! We would be happy to present the "In-Production Inspection" module and its functions to you in more detail!

Companies That Already Rely on Babtec

Companies from a wide range of industries rely on software solutions from Babtec – from medium-sized family businesses to international corporations. Read the success stories of selected customers in our case studies.

 

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Logo of Gebr. Eickhoff Maschinenfabrik u. Eisengießerei GmbH
Logo of Melitta Europa GmbH & Co. KG
Logo of MENNEKES Elektrotechnik GmbH & Co. KG
Logo of HAILO-Werk Rudolf Loh GmbH & Co. KG
Logo of HES-Präzisionsteile Hermann Erkert GmbH
Logo of KEUCO GmbH & Co. KG
Logo of KTM Sportmotorcycle Deutschland GmbH
Logo of Woodward L'Orange
Logo of Niterra EMEA GmbH
Logo of Rosenberg Ventilatoren GmbH
Logo of Stadler Rail AG
Logo of Thomas Magnete GmbH
Logo of ulrich GmbH & Co. KG
Logo of Weißer + Grießhaber GmbH
Logo of WMF GmbH
Logo of Woco Industrietechnik GmbH

Ready to Take the Next Step?

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Then please feel free to use the contact form below to request a presentation appointment, or contact us by phone if needed!

Your Contact Person:
Simone Wagemeier
Sales
Tel.: +49 202 4960-0

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Also Relevant for Your Business Processes:

Icon cube, magnifying glass Incoming / Outgoing Goods Inspection Check incoming and outgoing goods - avoid additional costs and time. Icon drawing dimension, stamp CAD Integration Recognize product specifications automatically and make them centrally available. Icon document, folder Control Plans Detailed planning and documentation of production processes.
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